Getting frustrated as the product in seal issue comes suddenly, the machine works good for many shifts and then intermittently starts giving product in seal problem.
The machine timings remain same, product type, quality, density, weight, pouch size everything is constant and within the limits.
Please note that the products are salty snacks and this problem usually happens for few hours only and the wastage because of product in seal can go up to 10 to 15% during that short period.
After a few hours of bad run, everything comes back to normal by itself. The various efforts to resolve the issues during those few hours has caused more grief than any benefit up till now.
Our normal wastage out of this machine is less than 1% and we have faced this sporadic incidents of machine behaving badly for 5 times in last 1 month.
Running out of options, suggestions please. What factor I am missing?